Resources

Coaxial Cavity Filter Design and Optimization Using SynMatrix

Written by Adel Benleulmi | Sep 22, 2025 10:44:56 PM

SynMatrix provides an efficient workflow for designing, optimizing, and fine-tuning filters across various topologies and frequency ranges, helping reduce design time while maintaining high performance.

In this blog, we demonstrate how SynMatrix is used to design a 5th-order coaxial cavity bandpass filter operating at 1 GHz. The process covers everything from the initial specifications to the final optimization.

Filter Synthesis:

Begin the synthesis process by defining the filter parameters, such as order, return loss across the band, bandwidth, and other key specifications. In this example, the filter order is set to 5, with a return loss of 25 dB, a center frequency of 1 GHz, and a bandwidth of 0.05 GHz. No transmission zeros are added in this case, and the return loss and rejection requirements are specified as shown below.

 

 

The coupling Matrix is:

 

 

3D Modeling:

Navigate to 3D Modeling and select Cavity. You will see several options: coaxial cavity, rectangular waveguide, circular waveguide, SIW, and planar coupled resonator. Choose coaxial cavity, then confirm and start a new design.

 

 

1. Frequency and Q Analysis:

For this filter, a flat-on-top configuration is used with the default dimensions applied:

 

 

2. Single Cavity:

The single cavity parameters are shown below:

 

 

Based on the coupling matrix, the required resonant frequency for all resonators is approximately 1 GHz. A parametric sweep is performed for the tuning screw depth from 1 cm to 1.7 cm, and the estimated tuning screw depth for the target frequency is 1.54 cm.

 

 

3. Coupling Scheme:

The through window coupling is selected as the main coupling method, as shown below:

 

 

A parametric study of the step height is conducted from 0.2 cm to 1 cm, with the estimated values for each coupling shown below:

 

 

4. Input / Output:

A tap configuration is used for the input and output. The tuning screw depth is set to 1.589 cm.

 

 

A parametric study is run for the port height from 2.4 cm to 2.7 cm. With a target group delay of 10.138 ns, the estimated optimal branch length is 2.5 cm.

 

 

5. Full 3D Modeling:

At this stage, all estimated values are applied to the main body design. Because this filter does not include a cross-coupled structure, that step can be skipped. The simulation setup is shown below:

 

 

The initial filter response is shown below:

 

 

SynMatrix’s custom optimization and AI optimization are then used to tune and refine the filter. The final results are shown below:

 

 

The video below walks through all the steps in detail, and the filter model is available in the downloadable resources.

 

 

Downloadable Resources

1 GHz Coaxial Cavity Filter

Ozen Engineering Expertise

Ozen Engineering Inc. leverages its extensive consulting expertise in CFD, FEA, optics, photonics, and electromagnetic simulations to achieve exceptional results across various engineering projects, addressing complex challenges such as antenna design, signal integrity, electromagnetic interference (EMI), and electric motor analysis using Ansys software.

We offer support, mentoring, and consulting services to enhance the performance and reliability of your electronics systems. Trust our proven track record to accelerate projects, optimize performance, and deliver high-quality, cost-effective results. For more information, please visit https://ozeninc.com.

If you want to learn more about our consulting services, please visit: https://www.ozeninc.com/consulting/

CFD: https://www.ozeninc.com/consulting/cfd-consulting/ 

FEA: https://www.ozeninc.com/consulting/fea-consulting/ 

Optics: https://www.ozeninc.com/consulting/optics-photonics/ 

Photonics: https://www.ozeninc.com/consulting/optics-photonics/ 

Electromagnetic Simulations: https://www.ozeninc.com/consulting/electromagnetic-consulting/ 

Thermal Analysis & Electronics Cooling: https://www.ozeninc.com/consulting/thermal-engineering-electronics-cooling/